Category: VFD decanter centrifuge

Drilling Mud Recycling Unit and Decanter Centrifuges for overseas client

Recently one batch of drilling mud recycling unit and decanter centrifuges are ready for delivery to overseas client, including 2 sets of GNMS-500K drilling fluids recycling unit and 3 sets of GNLW364GT decanter centrifuge.
GNMS-500K drilling fluids recycling unit is economic type mud recycling system with treating capacity 500gpm. The technical configuration is as below:


Separation cut point 25 microns, total power is 25KW, and transferring tank volume is 3.4m3. With a mud cleaner GNZS754K-Y8N, adjustable G force ≤7.5 G, the top layer screen area 1.4m2, bottom layer screen area 1.4m2, 8ea of 4 inch desilter cone, desilter feeding pump GN100YZ100-30J. It is a compact design mud cleaning unit, which can be applied for trenchless HDD project, bored pile project, micro TBM, diamond drilling, water well drilling, etc.
Except for GNMS-500K drilling mud recycling unit, GN also produce GNMS-200K with treating capacity 200gpm, GNMS-1000K with treating capacity 1000gpm for drilling mud cleaning.


GNLW364GT decanter centrifuge is a 14 inch bowl T series dewatering decanter centrifuge, bowl length is 1520mm, bowl L/R ratio is 4.2, the max G force is 3200rpm, and max speed is 3964rpm, the T series decanter centrifuge bowl is interchangeable with Y series and C series bowl which is produced by GN solids control. The features is as below:
1. 8.5 degree beach angle to make the centrifuge cone section longer, so the drying and dewatering area is longer, which will improve the decanter centrifuge’s dewatering performance better, the discharged solids will be drier.
2. The centrifuge bowl is made of duplex stainless steel SS2205 or SS2304 by centrifugal casting, which is superior to the performance of SS304 and SS316L.
3. The screw propeller is protected by replaceable wear resistant alloy plate with longer service life
For more information of mud recycling unit and dewatering decanter centrifuge, pls contact with GN solids control.

GN Module Hydrovac Slurry Dewatering System for Overseas Client

Recently one complete set of module Hydrovac slurry dewatering system are ready for delivery.
There are totally five modules for the customized hydrovac slurry dewatering system：


Coarse screening module: GNLMP-1536 mining coarse separation screen is used to remove coarse solids from the construction slurry. The high screening efficiency and large treating capacity can ensure the further step treatment with better performance.


Fine screening module: Double deck fine screening shale shaker GNZS596K can separate fine solids from the construction slurry. The top layer screen work as coarse solids separation screen, the bottom layer screen works as fine solids separation screen, the max treating capacity is up to 140m3/h, compared with the single deck shale shaker, the double deck shale shaker can remove the fine solids better, and make the discharged solids drier.
Desanding & desiltering module: The mud cleaner is a combination of desander cone, desilter cone and bottom shale shaker. The desander cone separation cut point is 40 microns, the desilter cone separation cut point is 25 microns.


Centrifuge separation unit: The big bowl big volume decanter centrifuge GNLW553D-VFD is used to separate the ultra fine solids 5~10 microns by working with chemical doing unit, the mixed chemicals is prepared and transferred by the chemical dosing pump to static mixer, the fluids is feed by the feeding pump to the centrifuge feed tube, the chemicals adding is to increase the centrifuge separation performance and to make the discharged solids drier, which will be collected by waste collection box.
Chemical dosing unit: the 20ft containerized chemical dosing unit, including fully automatic polymer mixing, storage and injection to enhance dewatering. The container type chemical dosing unit is designed for convenient transportation, operation and for better protection.
For more information about GN modular hydrovac slurry dewatering system, pls contact with GN solids control.

Vertical Cuttings Dryer and Centrifuge Unit for Africa Waste Management Company

Recently one set of vertical cuttings dryer package and one set of decanter centrifuge unit with screw conveyors are ready for shipment to Africa drilling waste management company. The technical configuration of the customized drilling cuttings treatment system is as below:


1. GNCD930G vertical cuttings dryer with separate skid, the flushing pump is installed on the skid for flushing the screen basket during operation, we have 250 microns, 350 microns and 500 microns opening screen basket for option for client’s different requirement. Additionally, soft starter, VFD control is available for the main motor drive.


2. GNLW363D-VFD decanter centrifuge with feeding pump installed on the separate telescopic skid, the VFD control panel is also installed on the skid for convenient operation. The whole package is suitable for standard container loading when the telescopic skid lowered to the lowest hole. During transportation, the guardrail and walkway, stair can be foldable and attached with the skid for convenient transportation.
3. The screw conveyor is used to collect the drilling cuttings from primary solids control shale shaker, then transfer to vertical cuttings dryer; it can be also used to collect the discharged solids from vertical cuttings dryer and transfer to skips. The user can make the auger support at site according to the installation requirement.
If the drilling cuttings have been storage in the waste pit at rig site, the sludge vacuum pump can be used to suck the drilling waste from waste pit and feeding to vertical cuttings dryer, the horizontal transfer distance is up to 500 ~1000 meters, it is specially suitable for transferring drilling waste with high solids content and high viscosity. Except for drilling waste, it has been widely used for oil sludge transfer, industrial waste transfer, sand transfer and industrial waste transfer.
If you need a customized solution for drilling waste treatment system, pls contact with GN solids contrl.

22inch big bowl decanter centrifuges unit for Kuwait Oil Sludge Treatment Company

As a manufacturer of decanter centrifuge unit manufacturer in China, GN solids control can design and produce different size decanter centrifuge, including 9 inch centrifuge, 14 inch centrifuge, 18 inch centrifuge, 22 inch big bowl decanter centrifuge, 25 inch centrifuge, 30 inch decanter centrifuge. Except for two phase separation decanter centrifuge, GN solids also produce 3 phase separation decanter centrifuge for solids, oil and water. The decanter centrifuge applications including drilling rig solids control system, drilling cuttings treatment system, oil sludge treatment system, dewatering unit, waste water treatment system, mining tailings treatment and construction slurry cleaning, etc.


We have 2 models of 22 inch big bowl decanter centrifuge, GNLW553-VFD and GNLW554-VFD. The bowl diameter is 22 inch (550mm), The bowl length is 71 inch (1800mm) or 91 inch (2310mm). The designed capacity is 500gpm, the typical capacity is 400gpm. The max bowl speed is 3000rpm, the typical bowl speed is 2500rpm, the max G force is 2719G, the typical G force is 1888G. The bowl speed and differential speed can be adjustable by VFD control panel operation.
The oil sludge is a mixture of oil, water, and solid contaminants that can result from oil spills, tank cleaning, or oil production processes. Proper treatment and disposal of oil sludge are critical to mitigate environmental damage and recover valuable resources.


GN oil sludge treatment system working process is as below:
The vacuum pump pick up the oil sludge or contaminated soil from waste pit and discharge to pre-mixing tank, by adding chemicals, heating and agitating in the pre-mixing tank to improve the separation efficiency of the further separation equipments. After screening module, the treated fluids will be feed to big bowl decanter centrifuge to separate to solids and liquids ( oil water mixture), working with chemical dosing unit and heating if need.

3 Phase Decanter Centrifuge for oil water separation to China ES Company

One unit of three phase decanter centrifuge is ready for delivery to China Environmental Science company for oil water separation.
The three phase decanter centrifuge working principal is as below:


The solids, oil and water with different gravity, so the generated centrifugal force is different. The solids with largest specific gravity will generate highest centrifugal force, the next is the heavy phase liquid ( water) and the light phase liquid (oil). Due to different centrifugal force, one solid layer and two liquid layer are formed. The solids to be pushed out by the screw, the liquids are separated out from their respective nozzles, the solids oil water separation can be achieved.


GN three phase decanter centrifuge is designed for oil water solids separation under 24 hours continuous working and easy operation & maintenance. The main components including centrifuge driving system, decanter bowl, screw inside the bow, centrifuge skid and VFD control panel.
The 3 phase decanter centrifuge is installed on the mud tank or on the telescopic skid with feeding pump, it has been widely used for oil sludge treatment system. The oil sludge can not be feed into the three phase decanter centrifuge directly, the sludge vacuum pump will pick up the oil sludge from waste pit to the pre-mixing tank, with chemical jetting, heating and agitating, the submersible slurry pump will suck from the pre-mixing tank to shale shaker module to separate the coarse solids and reduce solids content, the fluids discharged from shale shaker will be feed to two phase decanter centrifuge with proper chemicals for fine solids separation. The liquid treated by the 2 phase decanter centrifuge can be feed to three phase decanter centrifuge for oil water separation by adding proper chemicals.
For more information of three phase centrifuge, pls contact with GN solids control.