Drilling Mud Recycling System | Professional Mud System Factory

Mud agitator with control panel to Middle East

BY gnadmin 14 September 2019 Uncategorized

Recently we shipped one batch of mud agitators with control panel to Middle East client. The mud agitator is installed on top of the shaker tank to stir the drilling mud and prevent it from solids precipitation. These mud agitators are installed for liquid mud plant to mix and storage drilling fluids, the user can produce the mud tanks locally to save freight cost and importation cost. The control panel is installed besides the mud agitator for convenient operation, this is GN OEM control panel with our own explosion proof certificate.

The gear box and explosion proof motor is connected directly, this is compact design to be suitable for mud tank which have limit space to install the equipments. When the client need to install their own motor to match the local explosion proof class, we will provide gearbox connected with coupler, one side is connected with gearbox shaft, one side will be connected with the client’s motor, we only need to check the installation drawing of the motor in advance to confirm the suitability. Normally we install the mud agitator on the tank every 3 meters, this is not fixed, will be varies with different drilling fluids conditions.

The mud agitator will be controlled by the control panel installed on one end of mud tank, and ON/OFF SWITCH will be installed besides the mud agitator for convenient operation, the user can control the on/off/emergency stop of the mud agitator easily when it is necessary. The mud gun will be installed to work together for agitating the drilling fluids to prevent it from sediments.
We can provide mud agitator, mud gun, centrifugal pump, mixing hopper, shale shaker, mud cleaner, vacuum degasser, desander, desilter, etc. equipments to the mud tank manufacturers locally, they can produce mud tank and use our equipments.

30 inch bowl decanter centrifuge for Construction slurry treatment

BY gnadmin 4 September 2019 Uncategorized

2 units of 30 inch big bowl decanter centrifuges are shipped to USA for construction slurry treatment. This is the largest model decanter centrifuge we produced right now, it is widely used for construction, TBM, etc. projects which required big volume treatment. Same with other models decanter centrifuge, features of GN big bowl decanter centrifuge:

1) Bowl material is made of duplex stainless steel 2304 or 2205, the cone bowl is made of stainless steel 316L, the screw is made of SS304 by 1000 degree heat treatment. The open impeller can increase the treating capacity and treatment efficiency a lot.

2) The screw impeller is protected by tungsten carbide tiles, which is repairable once it is damaged. We do not use welding spray tungsten carbide alloy because it is easy to be damaged and once damaged, it can not be repairable, the user has to replace the complete screw unit.
3) The main bearings are SKF brand for longer working , especially after long time rotating, the bearing temperature will become very high, it is easily burnt if the bearing quality is not reliable.
4) 2 ea motor including main motor, back drive motor are installed on one side of decanter centrifuge to save space and for compact design.
5) Centrifuge VFD control panel with 3 motors variable frequency including main motor, back drive motor and pump motor, the 3 inverter with world famous brand for convenient outsourcing, the positive pressurized VFD control panel can be used in high temperature environment compared with normal explosion proof VFD control panel, it is easily break off in hot weather for the normal explosion proof control panel, positive pressurized VFD control panel can prevent it from such problem.
If you need big bowl big volume decanter centrifuge, pls get more information from GN solids control.

Vertical Cuttings Dryer and Decanter Centrifuge to Russia

BY gnadmin 28 August 2019 Uncategorized

GN solids control shipped several units of vertical cuttings dryer and decanter centrifuge to Russia with customized painting color. As the expert of solids control & drilling waste management in China, we have exported a lot of vertical cuttings dryer and decanter centrifuges to Russia area.

The vertical cuttings dryer and decanter centrifuge is the major equipment of zero discharge system for oil based drilling cuttings treatment. The working process is as below:
The screw conveyor collect the oil based drilling cuttings from the shale shaker of solids control system and discharged to 2# screw conveyor, the 2# screw conveyor is installed slantly and transfer to vertical cuttings dryer top open feeding port. The vertical cuttings dryer dry the drilled solids from oil based cuttings by centrifugal force. The screen basket traps the fluids and accelebrates them up 900rpm and G force is up to 420G. The fluids is discharged from the liquid discharged port and flow to intermediate tank, the feed pump transfer the liquids to decanter centrifuge to separate fine solids, the cut point is 2~5 microns. The clean fluids is recovered by the catch tank or connect the pipeline back to solids control system for reuse.

VFD decanter centrifuge should be applied for drilling waste management system, which with 3 motor frequency VFD, main motor, back drive motor, pump motor. We use ABB brand inverter for easy outsourcing when need to be replaced, all the other electrical components are also with ABB, Siemens, Schneider with good quality. Our VFD control panel is positive pressurized VFD control panel with PLC smart control and HMI interface. The screw pump as centrifuge feeding pump flow rate can be adjusted by changing the motor speed.
We also produce complete drilling waste management system with our standard compact design, for cold area, we can install the system inside the container.

2 sets of shale shaker shipped to South America

BY gnadmin 22 August 2019 Uncategorized

Recently 2 sets of shale shakers are shipped to South America, together with 500 pcs shaker screens and other wear parts for stock. This is repeat order from the same client, they purchased 2 units of high speed decanter centrifuges before.

The shale shaker model is GNZS703F-SHBF, with shaker screen size is 700x1250mm, the total screen area is 2.63m2. The max G force is 7.5G and it is adjustable for different applications. The shaker deck angle is adjustable from -1º to +5º by manual adjustment. Both of the 2 sides can be adjusted synchronously. 2 ea Italy Oli vibration motors 1.72kw drived the shale shaker and the starter is explosion proof for oil drilling rig.
The composite material frame shaker screens is proved to work 20% longer time than previous steel frame shaker screens, in some rig site, the working life is up to 700 hours with drilling fluids. It can be also used for oil sludge treatment to separate the coarse solids from the oil sludge, different mesh shaker screens can be installed on the shale shaker by different applications. For all the mesh over API 60 use 3 layers stainless steel wire mesh for steady performance.
The decanter centrifuge model is GNLW363CG with max speed 3900rpm, The normal speed is 3200rpm for low gravity solids removal, the client can replace 2700 rpm speed pulley for high gravity solids separation or 2200rpm speed pulley or 1800 rpm pulley for barite recovery. The centrifuge bowl material is duplex stainless steel 2205, the other components are made of SS316L for better corrosion resistant, the collection box is made of SS304 material. The screw impeller is protected by tungsten carbide tiles which is repairable once it is damaged.
If you need shale shaker and decanter centrifuge, pls contact with GN solids control.

4 sets of solids control equipments ready for shipment

BY gnadmin 15 August 2019 Uncategorized

Recently 4 sets of solids control equipments are ready for shipment to our client, this is the repeat order from the client, they will produce 4 sets of mud tank system locally to produce sea freight cost and import tax. The configuration is as below:

1) 4 sets of shale shaker with 3 panel shaker screens, each shale shaker with 2 no vibration motors. Each shaker installed with API 170 shaker screens
2) 4 sets of 7.5KW mud agitators
3) 36 pcs of composite material frame shaker screens, dimension is 700 x 1250mm
4) 4 sets of mixing venturi hopper with stainless steel material
5) 4 sets of mud gun
6) 2 sets of centrifugal pump as mixing pump

These 4 sets of mud tank system are used for workover rig drilling mud recycling. Each mud tank with 1 unit shale shaker, 1 unit mud agitator, 1 unit mud gun, 1 unit of venture mixing hopper, 1 unit of centrifugal pump as mixing pump to drive the mixing unit. The client produce the mud tank, tank accessories, pipelines, walkways, handrails, stairs, valves, etc.

Compared with oil drilling rig solids control system, the workover rig mud tank system normally with less equipment and do not have strict requirement for the solids removal from the drilling fluids. The common rig solids control system including 2 or 3 units of shale shaker, 1 unit of mud cleaner with 2 unit of centrifugal pumps, 1 unit vacuum degasser, 1 unit of decanter centrifuge for barite recovery, 1 unit of decanter centrifuge for low gravity solids removal. Several units of mud agitator, mud guns for agitating the drilling mud, several units of mixing hopper with mixing pump, several units of charging pump to feed the drilling fluids to mud pump.
For more information, pls contact with GN solids control.