HDD mud recycling system – Drilling Mud Recycling System

Mud Mixing System and recycling unit for HDD company

One unit of 500gpm mud recycling unit GNMS-500K and one set of 20m3/h mud mixing system are ready for shipment to HDD company.
Compared with old model 500gpm mud recycling unit GNMS-500D, the new designed GNMS-500K is with the features as below:

1. New model double deck shale shaker GNZS754K instead of GNZY753E for larger screen area, the GNZS754K shale shaker with top screen area 1.4m2, bottom screen area 1.4m2, total screen area is 2.8m2. GNZY753E shale shaker with top screen area 0.875m2, the bottom screen area is 1.35m2.
2. Different hydrocyclnes, the old GNMS-500D mud recycling unit with 1ea of 10 inch desnader cone, the new GNMS-500K mud recycling unit with 10 ea of 4 inch desilter cone, the separation cut point is reduced from 40 microns to 25 microns.
3. Different hydrocyclone feeding pump, to reduce the footprint of the mud recycling unit and increase effective mud tank capacity, we changed the horizontal centrifugal pump ( which is installed on the tank skid) to submersible slurry pump ( installed vertically), the motor power is also reduced. During shipment, the motor can be removed and lay down to reduce the height of the recycling unit to load it into the standard container, the hydrocyclone frame will be also removed to fit for container shipment.
4. Reduced power consumption of the mud recycling unit, the total power is reduced.

The mud recycling unit can be customized for different mixing capacity and mixing tank capacity. The mixing hopper and mixing pump can be installed on the mixing tank skid for convenient movement, also they can be installed on a separate skid and connect with mixing tank.
Except for the compact design mud recycling unit, GN solids control also produce self contained mud recycling system with mud cleaning, recycling, mixing, storage function.

1500 GPM Geothermal Mud Treating System for Overseas Drilling Contractor

Recently one set of 1500gpm geothermal mud recycling system are ready for shipment to overseas drilling contractor, this is a customized geothermal mud recycling system consists of the equipments as below:

1. 2 units of linear motion Shale shaker GNZS594J-SHBJ, equipped with 4 panel of composite material frame shaker screens which is compliant with API RP13C standard, it is also interchangeable with world famous brand shaker screens. High quality fiber glass to improve plastic quality and screen temperature resistant to 140 C degree, Since the composite frame is covered by plastic, it is rust resistant for long time storage up to over 5 years.Four side tension of mesh during the heat press to minimize the gap between the top screen and support screens, in a result extending the screen life.

2. 1 unit of linear motion mud cleaner GNZJ594J-D3S16NJ, it is a desander cone, desilter cone and bottom shale shaker combination unit, the bottom flow shaker model is exact same with the linear motion shale shaker, the shaker screen dimension is also same for better inventory.

3. 5 units of mud tank, including shale shaker tank, intermediate tank, suction tank, reserve tank, water tank, with proper mud agitator, centrifugal pump, jet mixing hopper, mixing pump, mud gun and mud tank accessories. The mud tank height is designed as per client’s requirement.

Except for geothermal mud treating system, as one of the professional solids control system and equipments manufacturer in China, GN solids control also design and produce drilling rig solids control system and HDD mud recycling system, we can produce a comprehensive line of solids control equipments, like shale shaker, mud cleaner, desander, desilter, vacuum degasser, decanter centrifuge, mud gas separator, etc. If you need a drilling mud treatment solution and drilling waste treatment solution, pls contact with GN solids control.

5 sets of Trailer Mounted Mud Tank for Middle East Client

Recently 5 sets of trailer mounted mud tank are ready for shipment to Middle East client. The design is customized for mobility of mud tank system when the user need to move it from one site to another in short time. The advantages of trailer mounted mud tanks including:
1. Easy and convenient movement, fast deployment

2. High quality raw material is applied for better durability and reliability, especially in high ambient temperature area and harsh conditions.
3. Automation system is adopted to monitor and control the mud recycling system better
4. GN can provide complete mud recycling system and equipments, electrical control system and other customized requirement for our client, we can produce a full range of solids control equipments, such as linear motion shale shaker, mud cleaner, desander, desilter, decanter centrifuge in different sizes. This will help the client to get an integral solution for mud cleaning and recycling.

5. It is compatible with different types drilling fluids, as water based drilling fluids, oil based drilling fluids, and suitable for different drilling conditions.
6. Cost saving, high efficiency, easy operation, small footprint
7. With the mud recycling system operation, the drilling waste can be reduced extremely, the used drilling fluids will be reused sufficiently, the coarse solids will be separated out to keep the mud specific in proper way, reduce the impact on the environment.

Except for the trailer mounted mud tank system, GN solids control also design and produce customized oilfield skid mounted mud tank system and drilling rig solids control systems, we can also provide separate solids control equipments and shaker screens, like shale shaker, mud cleaner, desander, desilter, vacuum degasser, mud agitator, mud gun, centrifugal pump, decanter centrifuge, mixing hopper, various transfer pumps, drilling waste management equipments. For more information, pls contact with GN solids control.

GNTBM-320 TBM Slurry Separation Plant for China Client

Recently one set of GNTBM-320 TBM Slurry Separation Plant are ready for delivery to China client. The technical parameter is as below:
1. Total power :67KW
2. General treating capacity; 320m3/h (excluding clay layer usage conditions)

3. Basic structure, consists of double deck linear motion shale shaker, hydrocyclones, 55KW slurry pump, 24m3 treatment tank, electric control system, guardrails, pipelines, etc.
The double deck shale shaker with screening area total 8.64m2, the top layer screen opening is 0.5mm, the bottom layer screen opening is 3mm. The vibration motor drived the shale shaker is 2ea of 6KW, with frequency 16HZ. The hydrocyclone installed on top of the double deck shale shaker material is polyurethane inside, outside covered with casting steel, the single cone capacity is 80~180m3/h, the pressure required is 0.06 ~0.2Mpa.
4. Applicable environmental conditions :
Ambient temperature: -18 ¬°C ~+40°C
Altitude height: ≤1000m
Ambient humidity:≤90% (+20°C)
Non explosion proof

5. The equipment can adapt to weather conditions containing 5% sand and dust, as well as rain, snow, fog, etc.Suitable for long distance transportation such as highway, railway, and sea freight, meeting the requirements of crane loading and unloading, and suitable for frequently movement and installation, and it is corrosion and leakage prevention.
6. The TBM slurry separation plant can meet the requirement of pipe jacking construction process.
7. The system design separation cut point is 30 microns, the solids over 30μm can be separated out by the hydrocyclone separation.
The function of the TBM slurry separation system is to pump the drilling mud to the buffer tank of the shale shaker, after separation, the coarse solids are separated out from the shale shaker, the fine solids dropped into the mud tank with the liquids.
For more information of TBM slurry separation plant, pls contact with GN solids control .

2 sets of 500gpm mud recycling system ready for shipment to South America

Recently 2 sets of 500gpm mud recycling system are ready for shipment to South America, this is customized mud recycling system based on GNMS-600B self contained 600gpm mud recycling system. The technical configuration is as below:

1. 3 phase cleaning mud cleaner,which consists of double deck shale shaker, desander cone, desilter cone, the separation cut point is 15 microns. The bottom layer shaker screen can be used as coarse solids separation shale shaker, the top layer shaker screen works as mud cleaner shaker screen. 2ea of 2.6HP vibration motor drived the double deck shale shaker, with bottom 3 panel shaker screens and top 3 panel shaker screens .The drilling fluids treated by bottom shaker screen dropped into the sand trap, the desander feeding pump suck the drilling fluids and feed to desander cone, the treated mud dropped in to desander compartment, the desilter feeding pump suck the drilling fluids and feed to desilter cone, the clean mud flow to desilter compartment, it can be reused or mixed with chemical additives to prepare for new drilling fluids.

2. Mixing hopper with mixing pump
3. Feeding pump for desander cone and desiter cone
4. Mud tank with accessories, electric control system
5. Mud agitator and mud gun
The 500gpm mud recycling system can be applied for HDD & CBM projects, also it can be used for mining separation, waste water recycling and other construction slurry separation projects. Except for 500gpm mud recycling system, we also have 200gpm, 350gpm, 600gpm, 800gpm, 1000gpm, 1500gpm mud recycling system, and 200gpm, 500gpm, 1000gpm desander unit for TBM & Piling projects.
Also we have 240m3/h, 360m3/h, 500m3/h, 800m3/h, 1000m3/h, 2000m3/h, up to 3000m3/h TBM slurry separation plant for both micro tunneling project and Middle/Large TBM Construction. For more information of mud recycling system, pls contact with GN solids control.