mud cleaner

Recently GN solids control shipped several sets of mud cleaning system to our North America client, this is for their repeat orders for vacuum truck slurry/mud cleaning system. The technical configuration of the mud cleaning system is as below:


1) Slurry collection hopper which is installed on top of the slurry treatment system, in the previous design the slurry collection hopper is laying separately, considering the area limit at client’s working site, we put the slurry collection hopper on top of the mud cleaning tank to save space. There is discharge port under the collection hopper to feed directly to the 2 units of dual deck shale shaker.


2) The coarse solids separation tank including 2 units of dual deck shale shaker and 1 unit of mud agitator. The shaker screens installed is with coarse mesh size, so that coarse solids can be separated out in this process.
3) The fine solids separation tank including 1 unit of linear motion shale shaker with fine wire mesh to separate the fine solids from the slurry, the submersible slurry pump transfer the clean mud to the mud cleaner, the desilter cone separation cut point is 25 microns. The outter protection guard is desgined for HSE purpose according to client’s feedback.


4) The clean mud discharged from mud cleaner will be transferred to dewatering centrifuge system to separate ultra fine solids up to 1 microns. The dewatering centrifuge is a big bowl big volume decanter centrifuge with VFD control panel, to increase the separation efficiency and get drier discharged solids, chemical dosing system will be used before feeding to the dewatering centrifuge.
The discharged solids will be reused for construction industry, the recovered fluids can be also used in the process. For more information of the system, pls contact with GN solids sales.

Recently one batch of drilling fluids shale shakers are ready for shipment, they are for drilling rig solids control system to separate drilling cuttings from drilling fluids. The waste drilling cuttings will be collected by screw conveyor, and transfer to drilling cuttings treatment system.
The features of GN shale shakers:


1) Shaker deck bottom made of stainless steel 304, which is fluids touch part
2) Patent C tube rubber sealing for better sealing performance and prevent the cuttings from leakage
3) 2 ea of Itavibras / Italy Oil/ US Martin brand vibrator to provide high G force up to 7.5G, whichever is suitable.
4) High grade instructure steel material mounting skid of the shale shaker to provide high strength support
5) When tandem shale shaker and triple shale shaker is required, we will make a complete skid and possum belly for the 2 units and 3 units of shale shakers


6) Our normal shale shaker is linear motion shale shaker, when 2 vibration mode is required, we will make special dual motion shale shaker to meet the client’s requirement
7) Composite material frame shaker screens installed on the shale shaker with longer working life and better separation performance.
8) If required by the client, we can provide ViST unit to increase the separation performance of the drilling fluids, the vacuum hopper is installed under the last piece screen, the vacuum unit provide vacuum so that the drilling fluids can last longer time on the screens, so the discharged cuttings is much drier, and the fluids is much clean.
Except for drilling fluids shale shaker, we also have mud cleaner, vacuum degasser, desander, desilter, decanter centrifuge, mud agitator, centrifugal pump, etc. solids control equiupments and vertical cuttings dryer, high G drying shaker, screw conveyor, vacuum pump, etc. drilling waste management equipments.

Recently GN Solids Control shipped one set of solids control system to Papua New Guinea by air. Because the project is very urgently, the client can not bear the long sea freight time, so they decide to ship it by air by a big cargo airplane. After arrived at Papua New Guinea, the user need to ship the solids control system by Helicopter because of the rough road condition there.


The technical configuration of the heli lifted solids control system is as below:
(1)1 set of mud gas separator with skid, during transportation, it is laying down for easy transportation.
(2)2 sets of linear motion shale shaker with 3 panel screens, all the shaker screens installed on the shale shaker and mud cleaner are composite material frame shaker screens for longer working life and better separation performance.


(3)1 sets of mud cleaner( desander cone, desilter cone and bottom shale shaker 3 in 1), the treating capacity is 1000gpm, the desander cone qty is 2 ea, the desilter cone qty is 12 ea. 2 sets of centrifugal pump as feeding pump to feed drilling fluids for the desander and desilter. The centrifugal pump is interchangeable with world famous brand centrifugal pump, and the wear parts- pump case and impeller is made of hard ductile iron material for longer working life.


(4)1 set of trip tank with mud agitator and mud gun
(5)1 set of mixing tank with mixing hopper, mud agitator, mud gun ,the mud agitator is vertical installed mud agitator for space saving purpose and with higher efficiency.
(6)1 set of treatment tank equipped with shale shaker, mud clener
All the equipments are installed into the heli lifting frame for safety shipment and safety lifting by the helicopter.
If you need high standard solids control system, pls contact with GN solids control.

As one of the most professional HDD mud recycling system in China, we can design and produce mud cleaning & mixing unit with different treating capacity as 200gpm, 350gpm, 400 gpm, 500gpm, 600gpm, 800gpm, 1000gpm, 1500gpm, also we can provide customized design mud recycling system as per client’s requirement. Below is the 200gpm mud system photo we shipped recently to our HDD industry client.


The working process is as below:
The submersible slurry pump pick up the used drilling fluids from the waste pit to desilter with double deck shale shaker: the first phase is bottom deck shale shaker to separate coarse solids so that the drilling fluids can be feed to desilter cone properly. The centrifugal pump feed the clean drilling fluids to desilter cone to separate fine solids with cut point 2~5 microns, the clean drilling fluids drop down into the mud tank, the user can add powder chemicals into the venturi hopper, the mixing pump provide proper pressure to help mixing evenly. The clean fluids are ready for recycling in the mixing compartment. The mud agitator and mud gun are agitating the fluids to prevent the solids suspension in the tank bottom.


The technical configuration is as below:
1) 1 unit of GNZY753F-Y4N mud cleaner ( double deck shale shaker + desilter cone), all the shaker screen installed on the mud cleaner is composite material shaker screen, the desilter cone is 100% polyurethane material with better wear resistance material.
2) 1 unit of feeding pump
3) 1 unit of mixing pump
4) 1 unit of mixing hopper
5) 1 unit of 2 inch mud gun
6) 1 set of mud tank with tank accessories, with electrical control system and lightings
Another unit of 200gpm mud system under production for the same client, last year they purchased 3 sets of 600gpm mud system.

Recently 2 packages of triple shale shaker and 2 sets of mud cleaner are ready for shipment in our factory. The technical configuration of triple shale shaker is as below:


1) 3 units of GNZS594G-SHBF shale shaker which is equivalent with world famous model shale shaker, each shaker with 2 ea DGMS & IEC EX & ATEX approval vibration motor, each with 2.5HP power to provide high G force up to 7.5G. The shale shaker can be widely used for Suitable for Oil Based mud and cuttings, Water Based mud and cuttings, Synthetic based mud and cuttings, oily sludge. The shaker screen is durable composite material frame shaker screens with dimension 585x1165mm, the total screen area is 2.73m2.


The shale shaker is dual motion shale shaker, one is linear motion shale shaker with max 140m3/h capacity, the other one is progressive elliptical motion with max 100m3/h, there is control on the starter to change the vibration motion. The starter with Cast aluminum Control Cabinet, the electrical components are from Siemens/ Schneider/ABB brand for convenient outsourcing.
2) Triple shaker skid with 2 ways slide gate as drain port, during shipment, the 3 shakers, possem belly and skid will be disassembly to suit for the container loading.
3) Possem belly with slide gate for convenient operation
The mud cleaner with the same bottom shale shaker and same dimension shaker screens, the top hydrocyclones frame installed with 3 nos of 12 inch desander cone, 20 nos of 4 inch desilter cone with total treating capacity of drilling fluids over 1500gpm. The 20 nos of 4 inch desilter cone in 10 sets. The cone material is 100% polyurethane for longer working life.
This is special designed for our customer’s requirement, we have standard triple shale shaker and mud cleaner as GNZS594F-SHBF and GNZJ594F-3S16N if no special requirement.