screw conveyor

GN solids control shipped several units of vertical cuttings dryer and decanter centrifuge to Russia with customized painting color. As the expert of solids control & drilling waste management in China, we have exported a lot of vertical cuttings dryer and decanter centrifuges to Russia area.


The vertical cuttings dryer and decanter centrifuge is the major equipment of zero discharge system for oil based drilling cuttings treatment. The working process is as below:
The screw conveyor collect the oil based drilling cuttings from the shale shaker of solids control system and discharged to 2# screw conveyor, the 2# screw conveyor is installed slantly and transfer to vertical cuttings dryer top open feeding port. The vertical cuttings dryer dry the drilled solids from oil based cuttings by centrifugal force. The screen basket traps the fluids and accelebrates them up 900rpm and G force is up to 420G. The fluids is discharged from the liquid discharged port and flow to intermediate tank, the feed pump transfer the liquids to decanter centrifuge to separate fine solids, the cut point is 2~5 microns. The clean fluids is recovered by the catch tank or connect the pipeline back to solids control system for reuse.


VFD decanter centrifuge should be applied for drilling waste management system, which with 3 motor frequency VFD, main motor, back drive motor, pump motor. We use ABB brand inverter for easy outsourcing when need to be replaced, all the other electrical components are also with ABB, Siemens, Schneider with good quality. Our VFD control panel is positive pressurized VFD control panel with PLC smart control and HMI interface. The screw pump as centrifuge feeding pump flow rate can be adjusted by changing the motor speed.
We also produce complete drilling waste management system with our standard compact design, for cold area, we can install the system inside the container.

Recently GN Separation & Conveying Equipment Company release new website, http://www.gnseparation.com/ , welcome to check our equipments information and industry news from our website. For the solids control equipments and drilling waste management equipments and oil sludge separation system information, pls check our website www.gnsolidscontrol.com, also you can check the working video and project news from this website.


Our major separation and conveying equipments including:
1) Decanter centrifuge for waste water treatment, mining & industrial sludge/ tailings treatment, chemical treatment. The bowl size available is 9 inch bowl, 14 inch bowl, 18 inch bowl, 22 inch bowl, 30 inch bowl with different treating capacity, and each bowl size have ratio available for 3 or 4 or 4.2. By the different requirement for the discharged solids moisture and discharged water clearance, different ratio ( bowl length / bow diameter) will be choosed, and the bowl angle is customized for different material.
2) Conveying Equipment: Screw Conveyor, Bucket Elevator for bulk material handling.


3) Transfer pump: Centrifugal pump, solids vacuum pump, screw pumps. The vacuum pump is widely used to transfer the cement, animal waste, oil sludge, drilling cuttings, drilling fluids, oil contaminated soils and other materials. It is 100% air operation pump without electricity power supply, it is ideal equipment to work in the electricity limit area. The air compressor is required to provide air supply for the vacuum pump operation. Centrifugal pump is interchangeable with world famous brand centrifugal pump installation and parts, it can be used as mixing pump, feeding pump of desander, desilter, trip pump, super charging pump, transfer pump of oil sludge. Screw pump is normally as feeding pump of decanter centrifuge and flushing pump of vertical cuttings dryer.

This week GN solids control shipped 2 units of Large Bowl 30 inch GNLW764A Decanter Centrifuge for Mining Industry to Australia, this is the largest centrifuge model we have made right now, we have 9 inch, 14 inch, 18 inch, 22 inch and 30 inch bowl decanter centrifuge with different treating capacity, different speed, different G force for various applications.


The diameter of the centrifuge bowl is 760mm, the bowl length is 3328mm, the treating capacity is 528gpm, max bowl speed is 2650rpm, typical bowl speed is 2200rpm, max G force up to 3000G, typical G force is 2060G. The main power is 160KW, back drive motor is 90KW, the gearbox Torch is 25000.N.M.


Same with the smaller decanter centrifuge, the screw propeller protection is tungsten carbide tiles, the bowl fluids distribution port and solids discharge port is protected tungsten alloy for longer working life, the bowl material is made of duplex stainless steel 2304 for anti corrosion.


The bearing for this big bowl centrifuge is very big, need separate lubrication system for better lubrication to extend the working life of the bearings. The plate type heating exchanging system can effectively cool down the lubrication oil so that to get a better cooling performance and the temperature sensor installed on the bearing seat will send signal to the PLC to trip off the centrifuge in case of over high temperature.