Shale Shaker

1500 HP drilling rig solids control system is ready for shipment to India, this is not a complete solids control system, but the essential mud tank for the solids control system- shaker tank, the technical specification is as below:


1) 3 units of GNZS703F-SHBF shale shaker with 3pcs screens with composite material frame shaker screens
2) 1 unit of GNZJ703F-S2S12NF mud cleaner which is desander cone, desilter cone and under flow shale shaker which is the same model with shale shaker


3) 1 unit of horizontal vacuum degasser GNZCQ360A
4) 1 set of mud tank equipped the equipments mentioned above, the mud tank dimension is 14000 x2800x 2500mm, including the trip tank, sand trap, desander compartment, desilter compartment, degasser compartment
5) 2 units of centrifugal pump as feeding pump of desander and desilter
6) 1 unit of centrifugal pump as trip pump
7) 1 unit of mud gas separator GNZYQ1000A
8) 1 set of carbon steel material shed for sun proof, rain proof


The one mud tank design is to meet the client’s requirement to replace the old shaker tank, and the remained part of the existing solids control system is still in usage. All the necessary connection dimensions can fit with each other through good communication with clients. The explosion proof electric control system is equipped to control all the electric motors in the system and the big motors are controlled in the MCC at client’s rig site.
Features of the solids control system:

GN solids control will participate Future Energy Asia 2018 in Thailand, The exhibition information is as below:


Exhibition Name: Future Energy Asia 2018
Exhibition Location: BITEC, Bangkok, Thailand. Detailed address as 88 Bangna-Trad Road (Km.1), Bangna Tai, Bang Na, Bangkok
Exhibition Time:12–14 DECEMBER 2018
GN Booth No.: D40
Welcome to visit our stand at Future Energy Asia 2018 and check GN equipments there.
What equipments GN will show at Future Energy Asia 2018 in Thailand?


As the most professional solids control and drilling waste management equipments manufacturer in China, we design and produce shale shaker, mud cleaner, decanter centrifuge, mud agitator, mud gun, mud gas separator, vacuum degasser, centrifugal degasser, jet mud mixer, shaker screens, various pumps, as centrifugal pump, submersible slurry pump, progressive cavity pump, shear pump, and drilling waste management equipments like vertical cuttings dryer, VFD decanter centrifuge, vacuum pump, screw conveyor and oil sludge separation system, etc. shaker screens are one of our major products, we can produce OEM shaker screens for our own shale shaker and replacement shaker screens for world famous brand shale shaker, like Mongoose, Derrick FLC513, 514, 503, 504, Derrick 48-30, Derrick 600, hyperpool, Brandt Cobra/ Venom, VSM300. If you need high quality, long working life, good performance with reasonable price shaker screens, pls contact with GN solids control.
Advantages of GN shaker screens:

This week GN solids control shipped three containers of shaker screens to America warehouse, every month GN will ship thousands of shaker screens to Houston, USA to sell to our clients in North America and South America.


GN solids America is the branch company of GN solids control in Houston, USA, we have various models shaker screens stock in the warehouse, including:


Composite material frame replacement shaker screens of Mongoose shaker, dimension is 585x1165mm, all the API size higher than API 60 use 3 layers SS 316 wire mesh, the composite frame last longer than traditional steel frame screens, not easy to get rusty, it can be storage up to 5 years, and the effective screen area is 20% larger than steel frame screens.


Composite material replacement shaker screens of Brandt Cobra family screens, Venom screens, VSM 300 primary screens, VSM 300 secondary screens
Composite material replacement shaker screens of FSI shaker
Except for shaker screens, GN solids America also have linear motion shale shaker, linear motion mud cleaner, decanter centrifuge, vertical cuttings dryer, centrifugal pump, and spare parts in stock there for immediate shipment. All the equipments motor and control panel with IEC explosion proof certificate, which is acceptable in America.


If the client need a customized solution for HDD mud recycling system, oil sludge separation system, drilling waste management system, solids control system, vac hydro slurry treatment solution, pls contact with GN sales engineer. We can provide solution for all the applications for liquid and solids separation.

This week GN solids control shipped one unit of HDD mud recycling system and dewatering unit to Sinopec project. HDD is one of our major applications, GN equipments 4 major applications including oil & gas industry solids control system and drilling waste management system and oil sludge separation system, HDD & CBM industry mud recycling system, Piling & TBM desander unit, Industry waste water treatment.


The technical configuration is as below:
1) 3 phase cleaning mud recycling system mud tank, with containerized frame for convenient transportation, the user can put the mud tank and the frame with equipments on the trailer and move to another site from one site.
2) 1 unit of GNZS703F shale shaker as the first phase cleaning equipment, equipped with 3pcs of durable composite material shaker screens with customized API mesh screen. We produce OEM composite material shaker screens from API 20 to API 325 as per client’s requirement.


3) 1 unit of GNZJ703F-1S8N mud cleaner, with under flow shaker, desander cone and desilter cone combination unit. Equipped with 2 units of centrifugal pumps as feeding pump of desilter cone and desander cone.
When the drilling fluids temperature is over 70 degree, we will use special material hydrocyclones for longer working life.
4) Dewatering system with same dimension mud tank
5) Decanter centrifuge GNLW363C-VFD is the 4th stage cleaning to separate fine solids smaller than 15 microns. After several years working, more and more fine solids are accumulated in the tank bottom, these fine solids can not be separated by the desilter cone, then high speed decanter centrifuge is required to clean the drilling fluids, otherwise it can not be reused for drilling again.

Last week, GN finished production of 2 m3/h oil sludge separation system for USA client, this week, we finished production for 15 m3/h oil sludge treatment system for Europe client, this is the repeat order for this client, they bought one unit of 1 m3/h compact design oil sludge separation system for the same project. They are satisfied with the separation result, so repeat order for a bigger treating capacity system.
The configuration of the containerized 15m3/h oil sludge separation system:
1) Premixing tank: The sludge vacuum pump transfer the oil sludge from the waste pit to the pre- mixing tank, which is equipped with heating line inside the tank around, and the mud agitator installed on the tank to agitate the oil sludge to prevent the solids from accumulation in the tank bottom. The system will be used in cold weather area, we put them in the container to keep the equipments warm.


2) Shale shaker tank, to separate coarse solids from the oil sludge, this is to protect the decanter centrifuge, coarse solids will wear the centrifuge screw very quickly, GN decanter centrifuge screw is made of stainless steel 304 by heating, the flights are protected by tungsten carbide tiles, it is fixed by special glue and bolts.


3) Decanter centrifuge modular: With one unit of 22 inch bowl decanter centrifuge installed inside the 40ft container, the screw pump is installed on the centrifuge skid, the screw conveyor is installed under the centrifuge solids discharge port to transfer the solids outside the centrifuge container.