shaker screen

Recently 2 sets of shale shakers are shipped to South America, together with 500 pcs shaker screens and other wear parts for stock. This is repeat order from the same client, they purchased 2 units of high speed decanter centrifuges before.


The shale shaker model is GNZS703F-SHBF, with shaker screen size is 700x1250mm, the total screen area is 2.63m2. The max G force is 7.5G and it is adjustable for different applications. The shaker deck angle is adjustable from -1º to +5º by manual adjustment. Both of the 2 sides can be adjusted synchronously. 2 ea Italy Oli vibration motors 1.72kw drived the shale shaker and the starter is explosion proof for oil drilling rig.
The composite material frame shaker screens is proved to work 20% longer time than previous steel frame shaker screens, in some rig site, the working life is up to 700 hours with drilling fluids. It can be also used for oil sludge treatment to separate the coarse solids from the oil sludge, different mesh shaker screens can be installed on the shale shaker by different applications. For all the mesh over API 60 use 3 layers stainless steel wire mesh for steady performance.
The decanter centrifuge model is GNLW363CG with max speed 3900rpm, The normal speed is 3200rpm for low gravity solids removal, the client can replace 2700 rpm speed pulley for high gravity solids separation or 2200rpm speed pulley or 1800 rpm pulley for barite recovery. The centrifuge bowl material is duplex stainless steel 2205, the other components are made of SS316L for better corrosion resistant, the collection box is made of SS304 material. The screw impeller is protected by tungsten carbide tiles which is repairable once it is damaged.
If you need shale shaker and decanter centrifuge, pls contact with GN solids control.

Recently 4 sets of solids control equipments are ready for shipment to our client, this is the repeat order from the client, they will produce 4 sets of mud tank system locally to produce sea freight cost and import tax. The configuration is as below:


1) 4 sets of shale shaker with 3 panel shaker screens, each shale shaker with 2 no vibration motors. Each shaker installed with API 170 shaker screens
2) 4 sets of 7.5KW mud agitators
3) 36 pcs of composite material frame shaker screens, dimension is 700 x 1250mm
4) 4 sets of mixing venturi hopper with stainless steel material
5) 4 sets of mud gun
6) 2 sets of centrifugal pump as mixing pump


These 4 sets of mud tank system are used for workover rig drilling mud recycling. Each mud tank with 1 unit shale shaker, 1 unit mud agitator, 1 unit mud gun, 1 unit of venture mixing hopper, 1 unit of centrifugal pump as mixing pump to drive the mixing unit. The client produce the mud tank, tank accessories, pipelines, walkways, handrails, stairs, valves, etc.


Compared with oil drilling rig solids control system, the workover rig mud tank system normally with less equipment and do not have strict requirement for the solids removal from the drilling fluids. The common rig solids control system including 2 or 3 units of shale shaker, 1 unit of mud cleaner with 2 unit of centrifugal pumps, 1 unit vacuum degasser, 1 unit of decanter centrifuge for barite recovery, 1 unit of decanter centrifuge for low gravity solids removal. Several units of mud agitator, mud guns for agitating the drilling mud, several units of mixing hopper with mixing pump, several units of charging pump to feed the drilling fluids to mud pump.
For more information, pls contact with GN solids control.

One set of oil sludge treatment system is ready for shipment, we have standard oil sludge treatment system with different treating capacity 1 m3/h, 5m3/h, 15m3/h for option, also we can design customized oil sludge treatment system. The technical configuration for this oil sludge separation system is as below:


1) Coarse solids shaker unit: This unit is to separate the coarse solids from the tank bottom oil sludge which is consist of oil, solids and water. There is hot water spraying system and sealing cover to prevent splitting . The adjustable G force is up to 7.5G, 2 vibration motor is made of Italy Oil or US Martin brand. The shaker screen with 1mm or 2mm opening is installed on the shale shaker.
2) Decanter centrifuge package: Decanter centrifuge is used after the shale shaker to separate fine solids from the oil sludge, when working together with chemical dosing system, most of the ultra fine solids could be separated out. The clean fluids will drop down into the mud tank, there is mud agitator installed on top of the mud tank, the heating lines around the mud tank to heat the oil sludge for centrifuge to be separated easily.


3) Inclined plate clarifier :to separate the ultra fine solids from the oil slurry, it should ensure the minimized suspend solids content remained in the fluids so that the oil water separator can work well.
4) Oil water separator to separate oil and water, the oil will flow to oil buffer tank once reached the limit level, it will pump to the oil storage tank automatically, there is liquid level meter to monitor the liquid level. The clean water will be pumped to the water storage tank.
If you need customized solution for oil sludge separation system, pls contact with GN sales engineer.

This week one batch of big bow decanter centrifuge and shale shakers are ready for shipment to USA. The models and configuration is as below:

  1. Big bowl decanter centrifuge: The decanter centrifuge is used to separate the fine solids from the drilling fluids after shale shaker. The shale shaker with good performance can reduce the solids content effectively and protect the centrifuge screw from damaged by the big solids. GN solids control can produce decanter centrifuge from 9 inch bowl to 30 inch bowl, the mini centrifuge with 9 inch bowl diameter is mainly used for mining and waste water treatment, also it can be used in compact oil sludge treatment unit, the 14 inch bowl decanter centrifuge is the most popular model decanter centrifuge for solids control, drilling waste management system, oil sludge treatment unit and dewatering unit. The 18 inch bowl, 22 inch bowl decanter centrifuge is the big bowl decanter centrifuge can be used for solids control, drilling waste management system, oil sludge treatment unit and dewatering unit and slurry separation. The 30 inch bowl decanter centrifuge is the biggest bowl decanter centrifuge we produced now, it can be used for Tunneling and other construction work which need big volume slurry.
  2. Linear motion shale shaker: The linear motion shale shaker is to separate the coarse solids from the drilling fluids, the user can use different API mesh size shaker screens to separate different solids size.GN shaker screens are produced comply with API RP13C standard and have been approved by the API authorized lab. The composite material frame shaker screen with longer working life, better conductance, better separation performance, better storage life, not only for our own shale shaker, we also produce the replacement shaker screens for world famous brand shale shaker with competitive price and good quality.

Recently one set of mud recycling system is ready for shipment, this is for China client. The technical configuration is as below:


1) Separation equipment: one unit of shale shaker and one unit of desander, the shale shaker is to separate the coarse solids from the slurry, the clean fluids dropped down to the shale shaker, one set of slurry pump feed the slurry to the 10 inch desander cone to separate the solids cut point 45 microns, the clean fluids drop into the compartment under the desander, the underflow shale shaker can separate the solids drier and reduce the waste solids volume. The client can collect the dry solids easily by cuttings box or waste bag. The linear motion shale shaker with 3pcs screen panels with composite material frame shaker screens, the desander cone material is outter steel for better strength, and inner material is PU material for abrasion resistence. The vibration motor is Italy Oli brand vibrator, and the shaker screens for the shale shaker and underflow shaker is with same size for easier stock.


2) Customized Mud tank with all the accessories and mud agitator, mud gun to agitate the slurry. We can design customized mud tank for different applications.
3) Pump package including mixing pump, trip pump, centrifugal pump on the oilfield skid for convenient movement. The vertical submersible slurry pump is installed to feed the slurry to the desander cone to save space on the mud tank.
The centrifugal pump is interchangeable with world famous brand centrifugal pump, including all the parts, the major wear parts for pump casing and impeller is made of hard ductile iron alloy for better abrasion resistance.
We produce mud recycling system for HDD, CBM, slurry separation and mining tailings treatment, also we produce mud cleaning system for oil and gas drilling. We also provide solution for any waste treatment.