mud recycling system

As one of the most professional HDD mud recycling system in China, we can design and produce mud cleaning & mixing unit with different treating capacity as 200gpm, 350gpm, 400 gpm, 500gpm, 600gpm, 800gpm, 1000gpm, 1500gpm, also we can provide customized design mud recycling system as per client’s requirement. Below is the 200gpm mud system photo we shipped recently to our HDD industry client.


The working process is as below:
The submersible slurry pump pick up the used drilling fluids from the waste pit to desilter with double deck shale shaker: the first phase is bottom deck shale shaker to separate coarse solids so that the drilling fluids can be feed to desilter cone properly. The centrifugal pump feed the clean drilling fluids to desilter cone to separate fine solids with cut point 2~5 microns, the clean drilling fluids drop down into the mud tank, the user can add powder chemicals into the venturi hopper, the mixing pump provide proper pressure to help mixing evenly. The clean fluids are ready for recycling in the mixing compartment. The mud agitator and mud gun are agitating the fluids to prevent the solids suspension in the tank bottom.


The technical configuration is as below:
1) 1 unit of GNZY753F-Y4N mud cleaner ( double deck shale shaker + desilter cone), all the shaker screen installed on the mud cleaner is composite material shaker screen, the desilter cone is 100% polyurethane material with better wear resistance material.
2) 1 unit of feeding pump
3) 1 unit of mixing pump
4) 1 unit of mixing hopper
5) 1 unit of 2 inch mud gun
6) 1 set of mud tank with tank accessories, with electrical control system and lightings
Another unit of 200gpm mud system under production for the same client, last year they purchased 3 sets of 600gpm mud system.

Recently one set of mud recycling system is ready for shipment, this is for China client. The technical configuration is as below:


1) Separation equipment: one unit of shale shaker and one unit of desander, the shale shaker is to separate the coarse solids from the slurry, the clean fluids dropped down to the shale shaker, one set of slurry pump feed the slurry to the 10 inch desander cone to separate the solids cut point 45 microns, the clean fluids drop into the compartment under the desander, the underflow shale shaker can separate the solids drier and reduce the waste solids volume. The client can collect the dry solids easily by cuttings box or waste bag. The linear motion shale shaker with 3pcs screen panels with composite material frame shaker screens, the desander cone material is outter steel for better strength, and inner material is PU material for abrasion resistence. The vibration motor is Italy Oli brand vibrator, and the shaker screens for the shale shaker and underflow shaker is with same size for easier stock.


2) Customized Mud tank with all the accessories and mud agitator, mud gun to agitate the slurry. We can design customized mud tank for different applications.
3) Pump package including mixing pump, trip pump, centrifugal pump on the oilfield skid for convenient movement. The vertical submersible slurry pump is installed to feed the slurry to the desander cone to save space on the mud tank.
The centrifugal pump is interchangeable with world famous brand centrifugal pump, including all the parts, the major wear parts for pump casing and impeller is made of hard ductile iron alloy for better abrasion resistance.
We produce mud recycling system for HDD, CBM, slurry separation and mining tailings treatment, also we produce mud cleaning system for oil and gas drilling. We also provide solution for any waste treatment.

This week GN solids control shipped 2 sets of HDD mud recycling & mixing system to India client for their HDD projects. This is not the first order from the HDD contractor, they bought the 350gpm mud recycling system and 500 gpm mud recycling system several years ago for their Vermeer rig. The technical configuration is as below:


One mud tank 9000x2300x2150mm which is customized design size to meet their storage capacity requirement. For compact design and better mud cleaning performance, we installed the double deck shale shaker with desilter cones to meet the client’s capacity requirement. A centrifugal pump as feeding pump of the desilter cone, one centrifugal pump as mixing pump for the venturi hopper. The mud agitator and mud gun installed on the mud tank for agitating the drilling mud and prevent the solids from silting. An extra submersible slurry pump is equipped as the feeding pump of the mud recycling system from the mud pit.
Features of the 2 sets of mud recycling system:
1) Compact design with the biggest storage capacity as per the client’s requirement
2) Container loading size for convenient transportation and cheaper sea freight cost
3) Mechanical seal centrifugal pump, the impeller and pump casing material is made from hard ductile iron alloy, increased abrasion resistant capability.


4) Double deck shale shaker with desilter cone for 2 phase cleaning and increase the reating capacity.
5) Pretensioned shaker screens with composite material frame for longer working life and better separation performance.
6) Explosion proof electric control system for better rain proof, sun proof and dust proof.

NASTT’sNo-DIG show is one of the most professional NO-DIG show for HDD, bored piles,
under-ground construction, TBM industry, the exhibitors are from most of
underground utilities. This is the first time for GN
solids America
to attend this show,
welcome to visit our stand and check our equipments information.

Time:
March 15-19, 2015

City:
Danver, CO

Stand
No.: 831

What
equipments will we show? Mud mixing unit, it is widely utilized in HDD mud recycling system
and underground working site. It is a combination of mud hopper, centrifugal
pump, electric control panel, pipes all in one skid for convenient operation
and trasnportation.

Not
only for HDD mud recycling system, our mud mixing unit can be also used for
CBM, geothermal, oil drilling and all other works with drilling mud. We provide
9 models jet mud mixer for option, with 4inch hopper and 6 inch hopper.

If
you will miss this show, you can still visit our warehouse in Houston, http://www.gnsolidsamerica.com,
or visit GN at OTC 2015( May 4~7) in Houston, http://www.gnsolidscontrol.com/drilling-fluids/gn-solids-control-otc-2015-oil-show
. If you will travel to Canada in May or June, welcome to visit us at CIM 2015
in Montreal, QC and Global
Petroleum Show 2015 in Calgary, AB. For more info of these shows, pls contact
GN solids sales.

We
provide customized mud recycling system/ mud
cleaning system
for your different
applications with treating capacity 150gpm, 200gpm, 350gpm, 500gpm, 800gpm,
1000gpm, 1500gpm, also we have standard 120m3/h, 240m3/h, 50m3/h bored piles
desander unit, with standard drawing and reliable performance proved by a lot
of clients. We can also design the mud system based on your rig model, mud pump
flow rate, pls contact our sales team for a proper solution.

We
have the standard equipments in stock in our Houston warehouse for fast
delivery, and the spare partsa and technicians are available there.

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