Category: decanter centrifuge

1500HP Drilling Rig Solids Control System for Africa Project

Recently one package of 1500HP drilling rig solids control system are ready for delivery to Africa project. The technical configuration is as below:


1. Solids control shale shaker GNZS594J-SHBJ, 3 units, each unit with 4 panel shaker screen which is with composite material frame and stainless steel wire mesh 2 or 3 layers by 4 sides pretension.
2. Centrifugal degasser GNZCQ-1200, 1 unit
3. Desander unit GNZJ591J-M2SF, 1 unit , with 2 ea of 10 inch desander cone, the general treating capacity is up to 1000gpm of drilling fluids.
4. Desilter unit GNZJ591J-M16NF, 1 unit, with 16 ea of 4 inch desilter cone, the total treating capacity is up to 1500gpm of drilling mud.


5. Centrifugal pump in different size for different applications, including 5 units of GNSB8x6-14J (75KW) centrifugal pump, 3 units of GNSB8x6-13J (55KW) centrifugal pump, 5 units of GNSB4x3-12J (15KW) centrifugal pump and shear pump GNJBQ6*5-750 (75KW), 3 units of mixing hopper (H)JM-200, these centrifugal pump can be used as transfer pump, trip pump, mixing pump, charging pump, feeding pump.


6. High speed decanter centrifuge GNLW363D-GP, 1 unit, to separate the fine solids from drilling fluids and keep it balancing. The centrifuge is 14 inch bowl diameter with 50 inch bowl length, the max speed is up to 3600rpm and the max G force is 3063G, the separation cut point is 2~ 5microns, if need to separate more fine solids, chemical dosing unit can be used together with the centrifuge by adding chemicals in the inlet tube.
7. Mud agitators installed on the mud tank for drilling mud agitating and mixing, including 7 units of 20HP mud agitator, 2 units of 15HP mud agitator, 1 unit of 7.5HP mud agitator.
8, Customized mud tank system, including active tank, intermediate tank, suction tank, mixing tank,, reserve tank, trip tank,etc.

Fully Hydraulic Drive Decanter Centrifuge GNLW363D-FHD for Asia Customer

Recently 6 sets of fully hydraulic drive decanter centrifuge GNLW363D-FHD are ready for delivery for Asia customer.
The fully hydraulic drive decanter centrifuge model is GNLW363D-FHD, the technical configuration is as below:


Bowl size and bowl length is 14 inch by 50 inch, the max speed is up to 3600rpm, the max capacity is up to 200gpm, the main motor power is 45KW, the driving system is VISCOTHERM Fully Hydraulic Drive system. As a leading solids control decanter centrifuge manufacturer in China, GN solids control can produce different size and different type decanter centrifuge, as VFD decanter centrifuge, high speed decanter centrifuge, middle speed decanter centrifuge, Fully Hydraulic drive decanter centrifuge, 3 phase decanter centrifuge, 3 phase disc separator, etc. Especially for the FHD centrifuge, both of the bowl and scroll are drived by hydraulic motor ROTODIFF and hydraulic pump unit by two hydraulic oil circuits. The advantages to use the FHD decanter centrifuge is that it can be used in high temperature ambient for heavy duty with differential speed, compared with the VFD decanter centrifuge, the FHD centrifuge can work continuously without influence of the hot weather.


The features of GN decanter centrifuge:
1. The bowl material is made of duplex stainless steel 2304from centrifugal casting
2. The screw material is stainless steel SS304
3. Screw protection is interchangeable tungsten carbide tiles
4. The solids discharge port and mud distribution port is protected by tungsten carbide inserts
5. The bearing is SKF brand
6. The FHD brand is VISTOTHERM fully hydraulic drive system
7. The electric control is PLC smart control and the main components are ABB, Siemens, etc. famous brand
The fully hydraulic drive decanter centrifuge will be installed on the telescopic skid, feeding by variable speed screw pump, for more information of FHD centrifuge, pls contact with GN solids control.

High G Drying Shaker and Decanter Centrifuge for Oman Project

Recently one batch of high G drying shaker and decanter centrifuge are ready for shipment to Oman, including screw conveyor transfer hopper, high G drying shaker module, decanter centrifuge module. The technical configuration is as below:


1. High G drying shaker module, GNZS594J high G drying shaker installed on the mud tank, with screw conveyor transfer system to transfer the drilling cuttings automatically. Four panel composite material frame shaker screens with 2 or 3 layers of stainless steel wire mesh are installed on the shale shaker, the shaker screen is produced comply with API RP13C standard.


2. Decanter centrifuge module, GNLW363D decanter centrifuge installed on the mud tank, with screw conveyor transfer system to transfer the discharged solids to cuttings collection box automatically. Also we can provide variable frequency drive decanter centrifuge with better treatment performance.
Firstly the drilling cuttings are feeding to high G drying shaker to separate coarse solids and reduce the solids content, the fluids will drop into the mud tank under the high G drying shaker, the screw pump will feed the fluids to high speed decanter centrifuge to separate fine solids from the drilling fluids, the clean fluids will be recycled and back to solids control system to prepare for new drilling fluids, the drilling cuttings are transferred by the screw conveyor.
This system is customized designed for water based mud drilling cuttings treatment project in Oman, with electric control system and electric motor compliant with ATEX standard. For OBM and SOBM drilling cuttings treatment project, GN standard GNCM-40A drilling waste management system will be recommend, which consists of GNCD930G vertical cuttings dryer, GNLW363D decanter centrifuge with feeding pump, screw conveyor, mud tank skid and accessories.
If you need a customized solution for drilling cuttings treatment and solids control, pls contact with GN solids sales.

 

GN Solids Control attended 2024 Beijing CIPPE Oil Equipment Show

This week GN solids control attend 2024 CIPPE oil show in Beijing. As one of the professional oil exhibition in China, we participate in CIPPE oil exhibition every year, to show our most advanced technology and equipments and meet with clients from domestic and worldwide.


This year we showed the equipments as below:
1. ViST vacuum screen technology to work with 4 panel shale shaker for drilling fluids recovery and reduce drilling waste, it can save money for operation on drilling fluids and drilling waste management. The ViST pan is installed under the last screen and connected to ViST vacuum unit. The air compressor or rig air supply should be provided to create suction on the last screen surface, it can reduce the liquid on the cuttings by 30% ~50%.


2. Sludge vacuum pump and vacuum cleaner, GNSP40B & GNSP10B, it is 100% air operated, no need electric power, suitable for hazardous area application, it can be used to transfer liquid, wet sludge and solids, it can transfer solids size Maximum 50mm or 75mm, sludge solids content up to 80%.


3. Vertical cuttings dryer GNCD930G-VFD
4. GNLW363D-VFD decanter centrifuge, it is the most popular model used for drilling fluids treatment, dewatering unit, mining tailings separation, etc.


5. GNLW554FT-VFD Decanter centrifuge
6. Screw conveyor GNSC14-12B with gratings cover, and addtional safety features: Full Length Safety Grab Wires along the auger, we could offer CNEX, ATEX, IEC EX for options.
7. 3 phase decanter centrifuge GNLWS364FT-VFD, it can be used to separate oil, solids and water. It is the major equipment for oil sludge separation system.


8. Shaker screens
9. 3 phase disc separator GNSD90, it can be used to separate oil, solids and water.
10. For more information of solids control equipments and drilling waste management equipments, pls contact with GN solids sales.

GN will show Second Generation 3 Phase Decanter Centrifuge at 2024 CIPPE Exhibition

GN solids control is going to participate in CIPPE 2024 exhibition next week, we will show the second generation three phase decanter centrifuge during the show. If you are interested in the 3 phase decanter centrifuge and want to know more information, welcome to visit GN stand at CIPPE 2024.
The exhibition information is as below:


Exhibition Name: The 24th China International Petroleum & Petrochemical Technology and Equipment Exhibition（CIPPE 2024）
Exhibition time: 25th-27th, March, 2024,
GN Booth No.: E2168
After moving to the new 80000m2 new facility, GN introduced new advanced machines and technologies, to develop more new equipments with new technology, the 3 phase decanter centrifuge is also updated according to our experience with clients. The 3 phase decanter centrifuge is widely used for oil sludge separation projects to separate oil, water, solids. The separation is flexible for different liquid phase proportion. The operator can use the adjustable impeller to adjust the pond depth of the heavy liquid conveniently during working. An adjustment mechanism causes the position of the impeller to change.


The bowl material is duplex stainless steel SS2205, the screw conveyor is made of duplex stainless steel SS2205, the screw propeller is protected by tungsten carbide tiles, the material distribution port and solids discharged port are protected by tungsten carbide insert, the bearing is made from SKF or NSK brand, the gearbox is planetary wheel type gearbox.
Except for the 3 phase decanter centrifuge, GN will also show ViST 4 panel shale shaker with electric driven vacuum unit, 14” decanter centrifuge with VFD system, GNLW554FT-VFD big bowl big volume decanter centrifuge for industrial waste treatment, 3 phase disc stack separator for oil sludge separation system, vertical cuttings dryer, vacuum pump GNSP-10B and GNSP-40B, screw conveyor GNSC14-12B, etc. For more details, pls contact with GN solids sales.