Category: drilling mud system

2000HP Drilling Rig Solids Control System for Indian Drilling Company

Recently one set of 2000HP Drilling Rig Solids Control System for Indian Drilling Company, this is the repeat order from the drilling company, they already purchased one set of 3000 HP rig solids control system. The features of the 2000HP rig solids control system including:


1. Single mud tank modular is interchangeable for both 2000HP mud tank system and 3000HP mud tank system, which allow the client to use it flexible for different projects.
2. The solids control equipments are interchangeable for both 2000HP solids control system and 3000HP solids control system, including the voltage/frequency/model/specifications, so the client can replace them if required.
3. The cable wiring connection and design is also interchangeable for both system.


The technical configuration of the 2000HP rig solids control system is as below:
1. Mud gas separator GNZYQ1200A, 1 ea
2. Drilling fluids shale shaker GNZS594K, 3ea
3. Vacuum degasser GNZCQ270B, 1ea
4. Linear motion mud cleaner GNZJ594K-2S12N, 1ea


5. Mud mixing skid, including 2ea mixing hopper, 1 ea jet shearing unit and 2ea of 100HP mixing pump , which is connected to mud tank, it can suck from any compartment to mix the drilling fluids and also discharge to any of the compartment.
6. Mud tank system with pipelines, accessories, fittings, including shaker tank, intermediate tank, suction tank, trip tank, pre-flush tank, 3ea reserve tank, 3ea water tank, the total volume can meet the client’s requirement.
7. feeding pump of Desander, desilter , 2ea
8. Decanter centrifuge with feeding pump


9. Mud agitator and mud gun with proper model and qty for all the mud tanks to meet the requirement
10. Lightings and ATEX explosion proof electrical control system for the whole solids control system
If you need a good quality, good performance drilling rig solids control system, pls contact with GN solids sales.

GN Solids 750HP Workover Rig Solids Control System for China Oilfield Service Company

Recently one set of 750HP Workover Rig Solids Control System are ready for delivery to China oilfield service company.
The typical features of 750 HP rig including:

1.Compact Layout: Designed for skid-mounted or trailer-based mobility.
2.Automation: Modern systems may include PLC controls for optimized performance.
3.Adaptability: Handles oil based mud (OBM), water based mud (WBM), and synthetic based mud (SBM).
The solids control system including the items below:


1) One set of mud tank system, customized dimension as client’s requirement, including shaker tank, mixing tank, trip tank, each tank equipped with mud agitator, mud gun, lightings, mud tank accessories.
2) 2 sets of drilling fluids shale shaker GNZS594K, GNZS594K shale shaker is the lastest version linear motion shale shaker produced by GN solids control, it is a 4 panel shale shaker installed 4pcs of 585x1165mm composite material frame shaker screen. The shale shaker is drived by 2ea 2.6HP vibration motors, the max G force is 7.5G and it is adjustable.
3) 1 set of mud cleaner GNZS594K-2S12NK, it is desander, desilter, shale shaker 3 in 1 combination mud cleaner, the 10 inch desander cone qty is 2ea, the 4 inch desilter cone qty is 12 ea, the treating capacity of the mud cleaner is 1000gpm, 2ea centrifugal pumps are installed on the tank skid as feeding pump of the desander cone and desilter cone.


4) 1 set of middle speed decanter centrifuge GNLW452D, it has been widely used for barite recovery. If you need to separate the low gravity solids further, we can use GNLW363 or GNLW363-VFD decanter centrifuge.
5) Centrifugal pumps, mud agitator, mixing hopper, mixing pump, electric control system, etc.
If you need a customized design and high quality high performance drilling rig solids control system, pls contact with GN solids control for more information.

Drilling Mud Recycling Unit and Hydraulic Centrifuge for Overseas Client

Recently one set of 500 gpm mud recycling system for trenchless mud treatment and one set of diamond core drilling hydraulic drive solids removal unit for overseas client.
The 500 gpm mud recycling system consists of shale shaker, mud cleaner, desander feeding pump, desilter feeding pump, 20ft container size mud tank, 20ft container lifting frame, mud tank accessories and electric control system. It is a customized design 500gpm mud recycling system for our client, we also have standard 200gpm, 400gpm. 600gpm, 800gpm, 1000gpm mud recycling system for HDD mud cleaning, mixing, recycling.


The core drilling hydraulic centrifuge system is solids liquid separation of waste water for diamond core drilling. The features of the core drilling hydraulic centrifuge system including compact design, modular design, lightweight to meet the requirement for helicopter hoisting, can operate without electricity power supply. The technical configuration is as below:
1. GNLW223D-FHD hydraulic centrifuge
2. Feeding and discharge pump: 2X FHD pump
3. Treating capacity: 50~130L/Min
4. Separation cut point: 2~5 Microns
5. Driving method：Diesel + Hydraulic drive
6. Mud tank volume： 2m3
7. Total power consumption: 40KW
8. Mixing hopper
The treatment process is as below:


The mud is pumped into the sedimentation bin of the buffer tank, so that the large particle sedimentation. After that, the mud overflow to the slurry supply bin of the feeding tank, the pumped by the #1 slurry pump to the hydraulic centrifuge for ultrafine solids separation. If without the sedimentation process, one unit of mini shale shaker will be used to separate the coarse solids from the mud. The mud treated by the hydraulic centrifuge flows into discharge tank and transferred to drilling machine by No.2 transfer pump, the treated clean water can be reused to prepare for new drilling fluids and used by the core drilling for cost saving.

3000HP Drilling Rig Solids Control System for Asia Drilling Company

Recently one set of 3000HP drilling rig solids control system are ready for delivery to Asia drilling company. As one of the top solids control system manufacturer in China, GN Solids Control can produce comprehensive line of standars solids control equipments and customized mud tank system for international drilling companies.


The technical configuration is as below:
1. Trip tank 80bbl with liquid level meter, mud agitator, trip pump and pipelines
2. Shaker tank with triple shaker skid and possum belly, vacuum degasser, mud agitator, mud gun, desander feeding pump and desilter feeding pump, the shale shaker model is GNZS596K double deck shale shaker with 6 panel screen, each screen size is 585x1165mm composite material frame shaker screen, drived by 2ea 2.6HP vibration motor comply with ATEX zone 1 application.


3. Intermediate tank with mud cleaner, mud agitator, mud gun, the solids control decanter centrifuge and feeding pump with be provided by the client.
4. Suction tank 500bbl including mixing tank, suction tank, slug tank with mud agitator, mud gun


5. 4 sets of 500bbl reserve tank with mud agitator, mud gun
6. 2 sets of Water tank with water pump ,
7. Top open water tank
8. Pipelines provision of suction of mud from any of the reserve tanks with any of the mud pumps and with suitable facilities for transfer of mud from active to reserve tank or vice versa. Also, suction from intermediate tanks to mud pumps to be possible.
9. Separate pre-flush tank


10. Mixing hopper skid, including 3 sets of mixing pump, 2 sets of venturi hopper, 1 unit of shearing unit, with pipelines, control panel, accessories on one skid.
11. ATEX explosion proof electric control system
12. Walkways, guardrail, stairs
If you need a customized drilling rig solids control system, pls contact with GN solids.

Multiple sets of drilling rig mud tank systems have completed installation and commissioning work

Multiple sets of drilling rig mud tank systems have completed installation and commissioning work. The drilling rig mud tank system including shale shaker, desander, desilter/ mud cleaner, vacuum degasser, decanter centrifuge, trailer mounted mud tanks with tank accessories and roof cover, centrifugal pump, mud agitator, mud gun, etc.

As per client’s request, GN engineer will fly to client’s rig site to complete the installation and commissioning work. The installation and commissioning work including:
1. Functionality Check: Ensure that all components of the mud tank systems are functioning correctly. This includes mixing equipment, pumps, shakers, and other related machinery.
2. Safety measures: Verify that all safety measures are in place and that the systems comply with relevant safety standards and regulations.


3. Operational Training: Make sure that the crew is adequately trained to operate the new systems. This includes understanding the controls, troubleshooting common issues, and emergency procedures.
4. Environmental Compliance: Ensure that the mud tank systems are equipped to handle waste management and comply with environmental regulations to prevent any spillage or contamination.
5. Documentation: Complete all necessary documentation, including installation reports, commissioning certificates, and operational manuals. This documentation is crucial for future reference and compliance audits.
6. Maintenance: Establish a regular maintenance schedule to keep the mud tank systems in optimal condition. This will help in preventing unexpected downtime and prolonging the lifespan of the equipment.
7. Performance Monitoring: Implement a system for continuous monitoring of the mud tank systems’ performance. This will help in identifying any inefficiencies or issues early on and allow for timely corrective actions.


As one of the solids control system and drilling waste management system manufacturer in China, GN Solids Control can design and produce customized drilling rig mud tank systems according to client’s requirement. For more information, pls contact with GN solids engineer.