Hydrovac Slurry Separation System for America Client

Recently one set of hydrovac slurry separation system are ready for shipment to America client. The customized hydrovac slurry separation system including:
1. Coarse screening module, including feeding hopper with spray nozzle for hydrovac truck loading the materials. The top of the hopper has a big opening mesh and the discharge port is controlled by valves to feed to the coarse screening shaker.


The coarse shaker with a catch tank, 2 units mud agitators are installed at each side of the mud tank for better agitating. The submersible slurry pump can transfer the fluids which is discharged from coarse solids separation shaker, and feed to the next fine mesh shale shaker.
2. Fine mesh screening module, the fine mesh shale shaker and desilter mud cleaner are installed on the shaker tank, which can be divided into 2 compartments. The solids bigger than 300 microns can be separated out by the fine mesh shaker.


3. Desilter module, The fluids will drop into the mud tank under the shale shaker, then the desilter feeding pump feed the fluids to the desilter cone of the mud cleaner. The mud agitators are installed on the shaker tank. The desilter separation cut point is 15~40 microns.


4. Big bowl decanter centrifuge module, the big bowl decanter centrifuge with chemical dosing unit are installed on the telescopic skid, the mechanical separation cut point is 2~ 5 microns, with chemical dosing system, the ultra fine solids can be also separated out. The fluids catching tank under the skid can collect the centrifuge discharged fluids and a centrifugal pump can transfer the water to other tanks. The big bowl centrifuge is a 22 inch bowl and the bowl length is 71 inch, with a positive pressurized VFD control panel.
If you need a customized hydrovac slurry separation system, pls contact with GN solids control.

22inch big bowl decanter centrifuges unit for Kuwait Oil Sludge Treatment Company

As a manufacturer of decanter centrifuge unit manufacturer in China, GN solids control can design and produce different size decanter centrifuge, including 9 inch centrifuge, 14 inch centrifuge, 18 inch centrifuge, 22 inch big bowl decanter centrifuge, 25 inch centrifuge, 30 inch decanter centrifuge. Except for two phase separation decanter centrifuge, GN solids also produce 3 phase separation decanter centrifuge for solids, oil and water. The decanter centrifuge applications including drilling rig solids control system, drilling cuttings treatment system, oil sludge treatment system, dewatering unit, waste water treatment system, mining tailings treatment and construction slurry cleaning, etc.


We have 2 models of 22 inch big bowl decanter centrifuge, GNLW553-VFD and GNLW554-VFD. The bowl diameter is 22 inch (550mm), The bowl length is 71 inch (1800mm) or 91 inch (2310mm). The designed capacity is 500gpm, the typical capacity is 400gpm. The max bowl speed is 3000rpm, the typical bowl speed is 2500rpm, the max G force is 2719G, the typical G force is 1888G. The bowl speed and differential speed can be adjustable by VFD control panel operation.
The oil sludge is a mixture of oil, water, and solid contaminants that can result from oil spills, tank cleaning, or oil production processes. Proper treatment and disposal of oil sludge are critical to mitigate environmental damage and recover valuable resources.


GN oil sludge treatment system working process is as below:
The vacuum pump pick up the oil sludge or contaminated soil from waste pit and discharge to pre-mixing tank, by adding chemicals, heating and agitating in the pre-mixing tank to improve the separation efficiency of the further separation equipments. After screening module, the treated fluids will be feed to big bowl decanter centrifuge to separate to solids and liquids ( oil water mixture), working with chemical dosing unit and heating if need.

Solids Control Decanter Centrifuge unit for Europe Drilling Company

Recently one package of solids control decanter centrifuge unit are ready for delivery to Europe Drilling company. The decanter centrifuge unit consists of VFD decanter centrifuge, telescopic skid, feeding pump and other accessories, like hoses, valves, pipes, control panel, etc.


The decanter centrifuge is a 14 inch bowl variable frequency drive decanter centrifuge, with bowl length 50 inch, the max speed is up to 3900rpm with max G force 3063G. The bowl main material is duplex stainless steel 2304, the other components are made of stainless steel SS316L, the bearing is from SKF brand, the screw is made of stainless steel with tungsten carbide tiles for longer working life. The solids discharge port and fluids outlet are all protected by tungsten alloy which is interchangeable. The positive pressurized VFD control panel can be widely used for different drilling conditions, including high temperature area, cold area, etc. The VFD drive is from ABB, YASKAWA, the main components are from Omron, Siemens, Schneider, etc. brand for easy source of replacement.


Additionally, we can make customized design for lifting frame of the decanter centrifuge, VFD control panel and telescopic skid to be utilized for offshore and onshore projects. The telescopic skid is also customized for onshore and offshore projects, it depends on the space at the rig site.
As one of the solids control decanter centrifuge manufacturer in China, GN solids can provide different explosion proof standard decanter centrifuge with different size for their applications, we have ATEX, IEC EX, CNEX for option, we can produce 9 inch bowl mini centrifuge, 14 inch and 18 inch bowl solids control decanter centrifuge, 22 inch big bowl big volume centrifuge and 30 inch bowl decanter centrifuge. We can also provide 3 phase decanter centrifuge for oil, water, solids separation for oil waste treatment and oil sludge separation system.

22inch Big Bowl Decanter Centrifuges for Asia Oilfield Service Company

Recently one batch of 22 inch big bowl decanter centrifuges ready for delivery to Asia oilfield service company. It is used to treat different types drilling fluids for the drilling rig.


The features of GN 22 inch big bowl decanter centrifuge is as below:
1. Adjustable speed VFD control panel drived centrifuge for convenient operation, we have ATEX, IEC EX zone 1 and zone 2 for option based on different client’s requirement.
As ambient temperature, self cooling system or air conditioner can be applied for VFD cooling.


2. Big bowl big volume, 22 inch bowl diameter, 71 inch bowl length, with max speed up to 3000rpm, max G force is up to 2719G. The max treating capacity is up to 500gpm for big volume treatment.
3. The bowl and screw core shaft are made of duplex stainless steel SS2205 by centrifugal casting, better than SS316L and SS304. The other parts are all made of stainless steel for better corrosion resistance.
4. The screw propeller is protected by tungsten carbide tiles which is replaceable once damaged.
5. The fluids distribution port and solids discharge port is protected by replaceable tungsten carbide alloy.
6. The planetary gear box with big transmission torque, compact design, reliable performance and easy maintenance.
7. The bearing lubrication system with good performance to lubricate and cool the SKF brnd bearing to improve the service life of bearings.
The application of big bowl big volume decanter centrifuge including oil & gas drilling solids control system, drilling cuttings treatment system, oil sludge treatment system, construction engineering mud treatment, mining slurry separation and dewatering unit.


Except for 22 inch big bowl decanter centrifuge, GN solids control can also produce 9 inch mini centrifuge, 14 inch bowl decanter centrifuge, 18 inch bowl decanter centrifuge, 30 inch bowl decanter centrifuge for different applications.